Low-cost optical water sensing

DiscSPR

DiscSPR turns ordinary Blu-ray, DVD, and CD discs into sensor chips. The grooves already built into these discs can help create an SPR signal, which means the expensive nanostructured chip in a traditional sensor can be replaced with something cheap and mass-produced.

DiscSPR sensor setup
<$10sensor chip
~$200full setup
394nm/RIU peak
3disc types
Regeneron ISEFRegeneron ISEF Awardee
Lockheed MartinLockheed Martin
WEATWater Environment Association of Texas
Office of Naval ResearchOffice of Naval Research
Stockholm Junior Water PrizeStockholm Junior Water Prize
Howmet AerospaceHowmet Aerospace Foundation

Project Overview

DiscSPR turns the microscopic grooves already built into optical discs into the grating for a low-cost SPR sensor.

Blu-ray, DVD, and CD-R discs already contain nanoscale grooves manufactured at massive scale for data storage — the same kind of precision pattern a lab-made diffraction grating would otherwise need.

Proof of concept: the platform detects refractive-index changes; pollutant-specific chemistry is the next step.
Problem

Problem in Current Technology

A working SPR sensor needs a nanostructured chip, and that chip is usually the expensive, slow-to-fabricate part. When every measurement depends on a costly custom surface, testing stays occasional, centralized, and far from where the water actually is.

Testing can stay centralized

Specialized hardware and custom sensing surfaces can make frequent local measurements harder to sustain.

specialized equipmentcustom chipless frequent local testing
Core idea

The disc becomes the grating

SPR sensors measure how light behaves at a thin metal surface. When the liquid touching that surface changes, the reflected light shifts. DiscSPR uses the grooves in optical discs to help create and read that shift.

01Cut disc chip
02Clean surface
03Add metal layer
04Measure optical shift
1.6µm track pitch

The widest spacing of the three discs tested. CD-R chips gave the highest sensitivity measured in this project, 394 nm per refractive index unit.

SPR schematic
SPR mechanismLight interacts with electrons on the metal surface. A change in the surrounding liquid shifts the resonance signal.
Optical disc groove comparison
Disc groovesBlu-ray, DVD, and CD discs have different groove spacings, so each one gives a different optical response.
Build

How the sensor was made

The build was kept simple: prepare the disc chip, coat it with metal, place it into a small holder, and pass liquids over the sensing surface while measuring the reflected light.

Cutting optical discs
CuttingCommercial discs were cut into small sensor chips.
Cleaning optical discs
CleaningThe chip surface was cleaned before coating.
Flow cell
Flow cellA 3D-printed holder guided liquid across the chip.
Optical setup
Optical setupA compact setup measured the reflected-light spectrum.
Results

What the tests showed

The disc-based chips produced measurable SPR responses. Silver coatings gave cleaner signals than copper, and front-side illumination worked better than shining light through the disc.

CD-Rhighest sensitivity, 394 nm/RIU
BD-R Agsharpest resonance signal
Ag > Cusilver was more consistent
Frontcleaner than back illumination
Illumination comparison
IlluminationFront-side illumination gave a cleaner signal because light reached the metal-water interface more directly.
SPR dispersion validation
ValidationExperimental and simulated trends supported that the signal came from SPR behavior.
Silver spectra
Silver-coated discsSilver-coated samples produced the strongest usable response.
Copper spectra
Copper-coated discsCopper also produced a response, but the spectra were less clean.
Meaning

Future work

DiscSPR shows that commercial discs can be turned into low-cost SPR chips. To become a practical water-quality device, the platform needs selective chemistry and real-water testing.

1. Add selectivity. Attach receptors that respond to one target pollutant instead of any refractive-index change.

2. Test real samples. Compare tap, lake, and groundwater samples against known concentrations.

3. Shrink the readout. Move from a lab-style optical setup toward a portable version.

DiscSPR process diagram
Whole ideaCommercial disc → cleaned grating → metal-coated chip → optical sensor.
Full presentation

Explore the Original Slides

The website gives the short version. Step through the original presentation below for the full experimental story, figures, and progression of the project.

Use the arrows or the thumbnails to move through the deck. Open a slide to view it at full size.

Slide 01 / 12
Slide 1: Project introduction
01 / 12

Project introduction

Open full size