Low-cost optical water sensing

DiscSPR

DiscSPR turns ordinary Blu-ray, DVD, and CD discs into sensor chips. The grooves already built into these discs can help create an SPR signal, which means the expensive nanostructured chip in a traditional sensor can be replaced with something cheap and mass-produced.

DiscSPR sensor setup
<$10sensor chip
~$200full setup
394nm/RIU peak
3disc types
Regeneron ISEFRegeneron ISEF Finalist
Lockheed MartinLockheed Martin
WEATWater Environment Association of Texas
Office of Naval ResearchOffice of Naval Research
Stockholm Junior Water PrizeStockholm Junior Water Prize
Howmet AerospaceHowmet Aerospace Foundation

Project Overview

DiscSPR is a low-cost Surface Plasmon Resonance sensor platform made from commercial optical discs. It uses the disc’s microscopic grooves as the grating needed to read changes in water samples.

Problem

Water testing is hard to scale

Many testing methods depend on expensive equipment, trained operators, and centralized labs.

Idea

Use the disc’s grooves

Optical discs already have precise repeating patterns. After metal coating, those patterns can support SPR sensing.

Result

The platform worked

The sensor showed measurable optical shifts when the surrounding liquid changed.

Important: this is a sensor platform proof-of-concept. The next step is adding chemistry that makes it selective for specific pollutants.
Problem

Why a cheaper sensor matters

The goal is to make testing cheap enough so that schools, small labs, and communities could monitor water more often.

Cost

Traditional optical sensing tools can be too expensive for routine local monitoring.

Access

Samples often need to be sent away, which slows down decisions and adds extra steps.

Scale

A practical sensor should be low-cost, repeatable, and easy to rebuild.

Core idea

The disc becomes the grating

SPR sensors measure how light behaves at a thin metal surface. When the liquid touching that surface changes, the reflected light shifts. DiscSPR uses the grooves in optical discs to help create and read that shift.

01Cut disc chip
02Clean surface
03Add metal layer
04Measure optical shift
SPR schematic
SPR mechanismLight interacts with electrons on the metal surface. A change in the surrounding liquid shifts the resonance signal.
Optical disc groove comparison
Disc groovesBlu-ray, DVD, and CD discs have different groove spacings, so each one gives a different optical response.
Build

How the sensor was made

The build was kept simple: prepare the disc chip, coat it with metal, place it into a small holder, and pass liquids over the sensing surface while measuring the reflected light.

Cutting optical discs
CuttingCommercial discs were cut into small sensor chips.
Cleaning optical discs
CleaningThe chip surface was cleaned before coating.
Flow cell
Flow cellA 3D-printed holder guided liquid across the chip.
Optical setup
Optical setupA compact setup measured the reflected-light spectrum.
Results

What the tests showed

The disc-based chips produced measurable SPR responses. Silver coatings gave cleaner signals than copper, and front-side illumination worked better than shining light through the disc.

CD-Rhighest sensitivity, 394 nm/RIU
BD-R Agsharpest resonance signal
Ag > Cusilver was more consistent
Frontcleaner than back illumination
Illumination comparison
IlluminationFront-side illumination gave a cleaner signal because light reached the metal-water interface more directly.
SPR dispersion validation
ValidationExperimental and simulated trends supported that the signal came from SPR behavior.
Silver spectra
Silver-coated discsSilver-coated samples produced the strongest usable response.
Copper spectra
Copper-coated discsCopper also produced a response, but the spectra were less clean.
Meaning

Future work

DiscSPR shows that commercial discs can be turned into low-cost SPR chips. To become a practical water-quality device, the platform needs selective chemistry and real-water testing.

1. Add selectivity. Attach receptors that respond to one target pollutant instead of any refractive-index change.

2. Test real samples. Compare tap, lake, and groundwater samples against known concentrations.

3. Shrink the readout. Move from a lab-style optical setup toward a portable version.

DiscSPR process diagram
Whole ideaCommercial disc → cleaned grating → metal-coated chip → optical sensor.
Full presentation

View the Original Slides

These slides show the full project step by step. Click any slide to open it larger.

Slide 1

Slide 1

Project introduction

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Slide 2

Slide 2

Why water testing matters

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Slide 3

Slide 3

Main sensor idea

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Slide 4

Slide 4

How optical discs are used

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Slide 5

Slide 5

Making the sensor chip

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Slide 6

Slide 6

Testing setup

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Slide 7

Slide 7

Experiment process

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Slide 8

Slide 8

What changed in the signal

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Slide 9

Slide 9

Comparing disc types

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Slide 10

Slide 10

Checking the results

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Slide 11

Slide 11

Why this could be useful

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Slide 12

Slide 12

Next steps

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